What is the Best Dehydrator for Wastewater Treatment in Thailand?
– Transitioning from Filter Press to Screw Press –
Currently in Thailand, filter press dehydrators are the mainstream technology for wastewater treatment.
However, this system poses some major challenges.
As it is used, dry sludge gradually accumulates inside the filter, and once the pressure gauge reaches the red zone, manual removal and cleaning are required. This is a highly demanding task.
For small-scale plants with minimal sludge, this task every 2-3 days isn’t a serious issue. However, for medium to large-scale facilities where sludge is generated in large volumes, labor shortages and workload increases for staff are becoming serious concerns.
Screw Press Dehydrators: A Better Option
We recommend switching to a screw press dehydrator.
This method has a filterless design, eliminating clogging and manual cleaning.
Ring filters rotate automatically, and built-in shower nozzles self-clean them efficiently.
Even in cases with oily sludge like from food factories, clogging is minimized, and stable dehydration is possible.
How Does It Process Sludge?
The screw rotates inside the cylinder to compress the sludge.
The dehydrated sludge automatically drops into a flexible container (FIBC bag) below.
Once full, you simply replace the bag.
It’s very simple and saves labor.
Example from an Actual Installation
The processing capacity of a factory where this equipment was installed is as follows:
- Raw water treatment: 384 tons/day
- Sludge content: 20% → Sludge water: 76.8 tons/day
- Dry sludge: 2% → approx. 1.5 tons/day
- Moisture content: 87.5%
- Return water: 76.8 – 1.5 = 75.3 tons/day (Meets environmental standards)
The return water can be discharged outside the factory without exceeding system capacity.
Maintenance & Running Costs
- Operation time can be automatically set with a timer
- Very low water usage for cleaning contributes to cost savings
- Parts replacement intervals:
– Cylinder: 15,000 hrs
– Screw: 30,000 hrs - Includes a built-in operation hour counter for easy management
Conventional filter press dehydrators pose a heavy labor burden, especially in medium to large-scale facilities.
In contrast, screw press dehydrators eliminate cleaning tasks and offer stable performance with significantly reduced workload.
If you’re facing issues like “not enough workers,” “difficult maintenance,” or “want to cut running costs”, then a screw press dehydrator is the ideal solution.